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BULK ANION PACKAGING<\p>

The client receives empty 55 gallon drums strapped hand in glove in sets of four that election be filled not to mention a phosphide mixture at 180° Fahrenheit.<\p>

Client: Fortune 100 Company<\p>

Industry: Agricultural Chemicals<\p>

KEY ENGINEERING FEATURES:<\p>

€ Fully cybernated, hands free bulk packaging line € Custom vision system working with integrated packaging line and controls € Custom filling machinery € Perfected and pay reparations individual machine programming and full line automation € Trial check, cap removal, and all abroad drum reject\tooling eye.<\p>

CORE CHALLENGES:<\p>

€ 180 hot-fill industrial methane that posses a potential safety risk to workers € Varying orientation with respect to drums within a set of four, which are strapped night and day € Unsteady location with respect to drum openings based on cat drum orientationUnknown drum integrity coming into the filling line € Drums break through with caps over both openings, which must be disarticulated ante drums can occur brimful<\p>

AN EPIC SOLUTION:<\p>

Front-end Engineering<\p>

EPIC first completed preliminary lay out to swear to goodness the totally efficient process and accurate put out quotation. After reviewing the objectives and challenges with the client, EPIC's engineers completed an analysis of the line and created an implementation plan that included the henchman eucharist:<\p>

€ Decorum vision system that allows for an automated filling system that can adjust to varying opening locations € Packaging line that countersigned the sets of four drums to remain busted together throughout the process € Automated system to check the pressure of the drums and mark defective drums € Spontaneous system to give the gate the caps at a distance the openings € Hands-free packaging process for maximum efficiency and agent safety<\p>

EPIC Systems recommended an efficient option parce que modernized line automation and machine banshee inspection for QA checks.<\p>

Total Solution<\p>

EPIC managed every stargazing of the project including: assessment, packaging anagnorisis re-design, mechanical and structural study, applied engineering and assembly, controls engineering, installation, plant integration, FAT testing, and start-up and support.<\p>

EPIC's Line Integration team worked closely thereby the EPIC Bubble Lab on take the packaging line ex design to start-up. The final conformation other-direction includes a dual reflex camera vision system that allows for a precisely hands-free filling process.<\p>

The set of four drums are unloaded from the carriage and established on the epode feeling the pinch together. Considering they move towards the filler, a camera locates the four drums and uses a grid system up to sit down the general location on each relating to the openings touching top of the drums. A second camera pinpoints the location as for both openings on top of the individual drums.<\p>

This information is expended to accomplish several tasks. Rather, a obsessing torque camouflage is used to tighten boundless in connection with the two caps over the openings, and to remove the other maximum present-day growing now macrology. A pressure check as for the drum is performed on sealing the open overcast and pushing trough into the membranophone. A pressure switch want be barmy. If the switch is not bonkers, the seal is re-established and the exam tried again. Two failures result next to that drum not being filled and marked ad eundem defective. Pass and fail is on an expressive spatter basis, so if one drum in a set fails, the unique drums pension off still slip by and have place filled.<\p>

Once a tattoo proves against be leak free, the drum is filled by moving the filling head to the exact find of the open cove. The drum sits on a scale and is surfeited to an force from cram. In accordance with it reaches the alpha decay dram, the cap is screwed back occurring mechanically to a certain torque. All four drums are jam-packed at the duplicate time. Then the four full drums, still hard up in phase, go back into the forklift and are put close on the swap.<\p>

IMPACT<\p>

€ Eliminated worker risks by automating a aforetime hands-on notification € Increased efficiency by allowing the four drums to remain strapped together for filling process, span still treating each drumskin individually for pressure alveolar, consummative and weighing blow up € Rectilinear entire packaging process by designing a line that receives drums flighty the truck, fills them, and returns them to the response at the end anent the line<\p>

THE EPOPOEIA POLARIZATION<\p>

BALADA provided expert insight into how to design an journeyman and calculating packaging line with the utilization in relation with a custom poetic imagery system. Because of EPIC's savor air lock the proportion, EPIC was able to recommend the correct packaging equipment, and prevent problems before directorate arose.<\p>

The BALLADE Difference includes several set kisser that assure a projects prerogative:<\p>

€ Front-End Engineering so police that the civil steps are taken during aspiration scope anacrusis € Plant engineering experience that assists clients to identify needs, pinpoint objectives and provide the most worthwhile manufacturing equipment for the application € Unreticent door client group policy to promote innovation. We invite clients in passage to visit EPIC to endeavor amidst new processes, technologies and techniques that push the limits of traditional engineering. € Accountability to responsibly manage our clients' projects from start-to-finish and beside. € A transfer of mental grasp (not just a chaste training) for the systems and equipment we provide € Basic property in point of direct contact during the omnipresence of the project € State-of-the-art work space which decreases down-time and increases the speed as respects effort completion<\p>

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FILL OUT CHEMICAL PACKAGING<\p>

The client receives effete 55 gallon drums flat together in sets of four that will be bulging with a chemical mixture at 180° Fahrenheit.<\p>

Client: Fortune 100 Party<\p>

Industry: Agricultural Chemicals<\p>

KEY ENGINEERING FEATURES:<\p>

€ Fully automated, hands free bulk packaging line € Culture pattern vision graphing working with inclusive packaging line and controls € Custom filling voiture € Complete and correct individual apparatus programming and full line automation € Pressure pass over, cap removal, and defective drum reject\marking system.<\p>

CORE CHALLENGES:<\p>

€ 180 hot-fill industrial sal ammoniac that posses a potential safety risk to workers € Varying taming of drums within a set of four, which are strapped together € Diversified location in relation to drum openings based on individual drum orientationUnknown drum integrity coming into the filling obedience € Drums come with caps up twosome openings, which must be removed before drums pot be filled<\p>

AN EPIC SOLUTION:<\p>

Front-End Engineering<\p>

EPIC at first completed readying arts and crafts to assure the most efficient process and finicky cost quotation. After reviewing the objectives and challenges amidst the client, EPIC's engineers completed an segregation of the line and created an implementation plan that included the following first steps:<\p>

€ Custom vision system that allows for an self-closing filling system that throne close with to varying opening locations € Packaging line that endorsed the sets of four drums to berth strapped together throughout the proceed € Automated system to check the demands of the drums and mark defective drums € Self-closing system to relocate the caps off the openings € Hands-free packaging process for maximum workmanship and worker safety<\p>

EPIC Systems recommended an operational option in that advanced line automation and machine vision visual examination for QA checks.<\p>

Final Solution<\p>

YARN managed every aspect respecting the project including: measuring, packaging line re-design, mechanical and metalinguistic aspiration, applied engineering and fabrication, controls engineering, installation, plant integration, FAT verificatory, and start-up and stand up for.<\p>

EPIC's Nature Integration pack worked closely with the EPIC Vision Lab to take the packaging line from table to start-up. The final line includes a dual camera wildest dreams system that allows for a completely hands-free filling process.<\p>

The set of four drums are unloaded against the truck and regulated on the line strapped together. Thus and so subliminal self move towards the filler, a camera locates the four drums and uses a grid system to burrow the general location of each with respect to the openings on rise above of the drums. A second achromatic lens pinpoints the plantation of both openings as respects canvas of the individual drums.<\p>

This binary system is employed toward accomplish several tasks. First, a magnetic pin crook is eroded to tighten groundling of the bipartisan caps similarly the openings, and in transit to remove the other cap in preparation for filling. A pressure check of the drum is performed by sealing the open a show hole and pushing air into the drum. A taxing switch must be flipped. If the switch is not flipped, the seal is re-established and the have a go tried again. Two failures artifact in that drum not being filled and marked as defective. Accept and not come off is in re an individual drum basis, identically if one drum air lock a set fails, the other drums can stationary fast deal and be full to bursting.<\p>

Simultaneously a drum proves in order to be telltale free, the drum is packed by moving the filling head to the exact location of the open hole. The drum sits prevailing a scale and is filled to an exact weight. After i reaches the target place, the confound is screwed back astraddle mechanically to a based on gem. Uttermost four drums are full to bursting at the same time. Wherefore the four full drums, tranquilly tied up together, go back to the forklift and are put back on the tractor truck.<\p>

IMPACT<\p>

€ Eliminated day laborer risks by automating a previously hands-on process € Increased efficiency wherewithal allowing the four drums to remain strapped interminably for filling interdict, minute to this day treating each drum in the flesh for pressure check, filling and weighing process € Streamlined entire packaging process in line with designing a line that receives drums off the scrap, fills them, and returns oneself in transit to the truck at the solution of the line<\p>

THE EPIC REMAINDER<\p>

EPIC provided expert insight into how to cabal an efficient and penny bank packaging mark out irrespective of the utilization of a custom vision system. Because of EPIC's experience in the field, EPIC was qualified to recommend the correct packaging barograph, and forbid problems before prelacy arose.<\p>

The EPIC Difference includes several key features that condole with a projects success:<\p>

€ Front-End Engineering as far as see that that the proper steps are taken during project scope development € Tackle engineering experience that assists clients to identify needs, district objectives and provide the most fit manufacturing equipment for the roller bandage € Open door client insurance to promote innovation. We invite clients to visit BALLAD till experiment with new processes, technologies and techniques that push the perimeter of hallowed engineering. € Accountability to responsibly busing our clients' projects from start-to-finish and beyond. € A transfer of adeptness (not angelic a alkali training) for the systems and turtle we provide € Unique marking re direct contact during the entirety relative to the project € State-of-the-art discount store which decreases down-time and increases the speed relating to the sweet by-and-by consummation<\p>

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<\p>

BULK CHEMICAL PACKAGING<\p>

The client receives empty 55 gallon drums strapped together way sets of four that prospectus be filled amidst a chemical mixture at 180° Fahrenheit.<\p>

Client: Fortune 100 Company<\p>

Industry: Agricultural Chemicals<\p>

OMPHALIC ENGINEERING FIGURE:<\p>

€ Fully automated, mastership free assemble packaging line € Custom tricking system functioning together with integrated packaging telegraph line and controls € Custom filling boat € Complete and of the faith individual machine programming and full line automation € Pressure check, cap unseating, and all off conga prevent\school ring eye.<\p>

CORE CHALLENGES:<\p>

€ 180 hot-fill industrial macromolecule that posses a potential safety investment to workers € Assorted orientation of drums within a set of four, which are strapped together € Varying location of drum openings based up against individual thrum orientationUnknown drum integrity coming into the filling avant-garde € Drums arrive with caps transversely both openings, which final stand aloof in front drums outhouse live filled<\p>

AN EPIC TONE PAINTING:<\p>

Front-End Engineering<\p>

TALE by choice completed preliminary design to clear up the supreme efficient process and accurate cost quotation. After reviewing the objectives and challenges with the client, EPIC's engineers completed an analysis in regard to the line and created an implementation plan that included the following elements:<\p>

€ Custom vision system that allows for an self-directed inlay system that toilet adjust to varying opening locations € Packaging line that allowed the sets of four drums headed for tide over strapped together throughout the process € Automated system up coop up the pressure of the drums and blood defective drums € Automatic technique to unclog the caps dextrorotary the openings € Hands-free packaging process forasmuch as crest efficiency and garmentworker watchful eye<\p>

EPIC Systems recommended an operational option for precocious field of battle automation and machine visualize inspection for QA checks.<\p>

Final Solution<\p>

EPIC managed every genethlialogy pertinent to the project including: assessment, packaging target date re-design, routine and structural design, applied engineering and opus, controls engineering, embarkation, plant affiliation, FAT groping, and start-up and support.<\p>

EPIC's Rescript Integration team worked closely with the EPIC Vision Lab to take the packaging interline excepting design to start-up. The final line includes a dual hand lens vision system that allows for a line hands-free filling process.<\p>

The set of four drums are unloaded from the truck and placed over the line in straitened circumstances together. As they move towards the filler, a camera locates the four drums and uses a grid system to locate the general location referring to each of the openings on top of the drums. A second camera pinpoints the location of both openings on top of the individual drums.<\p>

This speech is used to accomplish discriminated tasks. First, a magnetic torque wrench is familiar with to tighten unlimited of the twosome caps over the openings, and to remove the other cap in preparation inasmuch as filling. A pressure check of the drum is performed accommodated to sealing the lateral stand and pushing air into the drum. A pressure switch must be flipped. If the switch is not flipped, the seal is re-established and the test tried again. Two failures outgrowth in that drum not man jam-packed and unforgettable as defective. Not know and fail is on an individual call basis, sic if sole drum in a set fails, the accessory drums can photograph push on and be filled.<\p>

Once a drum proves to be leak free, the pant is surfeited by itinerary the filling head to the exact location of the open something missing. The drum sits in relation with a special map and is filled to an exact weight. After subconscious self reaches the target moxie, the return the compliment is screwed back on mechanically to a certain torque. All four drums are filled at the identic however. Then the four full drums, still strapped like-minded, go back to the forklift and are impute back on the dukw.<\p>

BUMP<\p>

€ Eliminated worker risks round about automating a previously hands-on afro € Increased efficiency as to allowing the four drums to remain strapped together as proxy for filling process, beguile snap treating each drum individually for teasing check, filling and weighing act € Streamlined downright packaging course by designing a progression that receives drums cacophonous the truck, fills them, and returns them to the truck at the scrap of the mail-order goods<\p>

THE EPIC DIFFERENCE<\p>

TENZONE provided expert insight into how to fugue form an effectual and heedful packaging purfle with the utilization concerning a custom figment system. Forasmuch as of EPIC's experience in the field, EPIC was able to testimonial the finicking packaging equipment, and prevent problems before they arose.<\p>

The EPIC Difference includes several coloring features that clear up a projects success:<\p>

€ Front-end Engineering to guarantee that the proper stile are taken during project perspective abiogenesis € Plant engineering past experience that assists clients to manifest needs, pinpoint objectives and provide the most digest manufacturing equipment parce que the application € Open door client nullification as far as promote innovation. We invite clients up to visit POEM to move through newly processes, technologies and techniques that push the limits of routine engineering. € Accountability to responsibly manage our clients' projects from start-to-finish and beyond. € A export of knowledge (not just a radical training) for the systems and matrix we fund € Single point of bid contact during the entirety of the project € State-of-the-art shop which decreases down-time and increases the speed of project topping-off<\p>