The words "cable assembly" and "wire harness" are frequently used interchangeably by industry experts. Although cable assembly solutions could perform similar fundamental tasks, they are unique items made for various situations, and each one needs a unique approach to troubleshooting.

Cable assemblies are made up of many wires or cables by cable assembly manufacturers that are encased in an outer sheath. The sheath, on the other hand, is constructed of stronger materials like vinyl, shrink-wrapped thermoplastic, or thermoplastic rubber. Because of its tough design, it can survive harsh environmental conditions, protecting the conductors from forces that may harm them, like as abrasion, enlargement, friction, heat, and moisture.

Common issues with wire harnesses and cable assemblies

Cable assembly including wire harnesses may have issues that impair their functionality. To avoid future costly repair or replacement concerns, it is crucial to develop a knowledge about these kinds of problems, including the reasons for them, what symptoms they display, and how to avoid/resolve them.

Typical Cable Assembly Problems

The following are a few of the most typical issues with cable assemblies:

Cable selection

Selection of the wrong cables for a cable assemblage should take into account the application as well as environment. Otherwise, they can operate poorly, poorly, or fail altogether. For instance, in the application and environment specified, the cables and wires must be strong enough to sustain a sufficient level of stress. They could break or lose connection if the connections are too weak. An assembly's strength can be determined and/or verified using a pull test.

Installation errors

It is important to install the wiring, cables, and various other assembly parts correctly. Incorrect installation might result in damage that degrades their performance. For instance, if the technician places the die wrongly, unbalanced pressure may result, which might create a subpar crimp and eventual degradation. The technician risks leaving build up behind if they solder the cable assembly solutionshaphazardly, which might affect connections?

Conclusion