#bagunloader

Please feel free to approach us for any kind of Big Bag Discharges. Our technical support team is available 24X7 ready to assist you. For more information, go to https://www.stratgemprojects.com/Bulk-Bag-Dischargers.html

A bulk bag, also known as a FIBC (Flexible Intermediate Bulk Container), is a large bag made of woven polypropylene material. It is designed to hold and transport dry bulk materials in a safe and efficient manner. Bulk bags are available in various sizes and configurations, ranging from small bags with a capacity of a few hundred pounds to large bags that can hold several tons of material. Stratgem Projects provides all sizes of bulk bags for various purposes.

Bulk Bag Discharge Systems: Streamlining the Process of Material Handling

Bulk bag discharge systems are an integral part of material handling processes in many industries. They are used for the safe and efficient transfer of dry bulk materials, such as powders, granules, and flakes, from bulk bags to downstream processing equipment. These systems are designed to eliminate the need for manual handling, thereby improving worker safety and minimizing the risk of product contamination. In this blog, we will take a closer look at bulk bag discharge systems, their components, and how they work.

What is a Bulk Bag?

Before delving into the details of a bulk bag discharge system, let us first understand what a bulk bag is. A bulk bag, also known as a FIBC (Flexible Intermediate Bulk Container), is a large bag made of woven polypropylene material. It is designed to hold and transport dry bulk materials in a safe and efficient manner. Bulk bags are available in various sizes and configurations, ranging from small bags with a capacity of a few hundred pounds to large bags that can hold several tons of material. Stratgem Projects provides all sizes of bulk bags for various purposes.

Bulk Bag Discharge System Components: A typical bulk bag discharge system consists of the following components:

Bulk Bag Support Frame: The support frame provides a sturdy base for the bulk bag and ensures that it remains stable during the discharge process. The frame is designed to accommodate different sizes and types of bulk bags.

Bulk Bag Lifting Device: The lifting device is used to lift the bulk bag and place it on the support frame. It can be manual or automated, depending on the system's requirements.

Bulk Bag Discharge Station: The discharge station is the point where the material is emptied from the bulk bag. It typically includes a discharge spout, which is connected to the downstream processing equipment, and a dust collector, which captures any airborne particles.

Material Flow Control Device: The flow control device regulates the rate of material flow from the bulk bag to the downstream equipment. It can be a valve, a feeder, or a combination of both.

Control System: The control system monitors and controls the bulk bag discharge process. It includes sensors, switches, and a programmable logic controller (PLC) that can be programmed to meet specific process requirements.

How a Bulk Bag Discharge System Works?

The bulk bag discharge process typically involves the following steps:

Loading the Bulk Bag: The bulk bag is loaded with the desired amount of material, which can be done manually or using an automated filling system.

Placing the Bulk Bag on the Support Frame: The lifting device is used to lift the bulk bag and place it on the support frame.

Securing the Bulk Bag: The bulk bag is secured to the support frame using straps or clamps to prevent it from moving during the discharge process.

Connecting the Discharge Spout: The discharge spout is connected to the downstream processing equipment, such as a conveyor or a hopper.

Activating the Material Flow Control Device: The flow control device is activated to regulate the rate of material flow from the bulk bag to the downstream equipment.

Discharging the Material: The material is discharged from the bulk bag and transported to the downstream equipment.

Controlling the Process: The control system monitors and controls the bulk bag discharge process, ensuring that it operates efficiently and safely.

Advantages of Bulk Bag Discharge Systems offer several advantages over traditional manual handling methods, such as:

Increased Efficiency: Bulk bag discharge systems are designed to handle large volumes of material quickly and efficiently, reducing the time required to move material from one process to another.

Improved Safety: Bulk bag discharge systems eliminate the need for manual handling, reducing the risk of worker injuries and improving workplace safety.

Minimized Product Contamination: Since the bulk bag is sealed during the entire process, there is a lower risk of product contamination from external sources.

Reduced Labor Costs: Bulk bag discharge systems eliminate the need for manual labor, reducing labor costs and improving overall process efficiency.

Increased Productivity: By automating the discharge process, bulk bag discharge systems allow workers to focus on other tasks, increasing overall productivity.

Stratgem Bulk bag discharge system is efficient, safe, it has low risk of product contamination from external source. It also reduces labor cost and improve overall process efficiency. So, that it increased the productivity.

Applications of Bulk Bag Discharge Systems Bulk bag discharge systems are used in a wide range of industries, including:

Chemicals: Bulk bag discharge systems are used to transfer dry chemicals, such as powders and granules, from bulk bags to processing equipment.

Food and Beverage: Bulk bag discharge systems are used to transfer food ingredients, such as flour, sugar, and spices, from bulk bags to mixing and blending equipment.

Pharmaceuticals: Bulk bag discharge systems are used to transfer pharmaceutical ingredients, such as powders and granules, from bulk bags to processing equipment.

Construction Materials: Bulk bag discharge systems are used to transfer construction materials, such as cement and sand, from bulk bags to mixing equipment.

Stratgem, Pune, India, provides bulk bag dischargers of all sizes for different industries. We provide bulk bags in various sizes and configurations, ranging from small bags with a capacity of a few hundred pounds to large bags that can hold several tons of material. The Stratgem bulk bag discharge system is efficient and safe, as well as having a low risk of product contamination from an external source. It also reduces labor costs and improves overall process efficiency. So, it also helps with increased productivity.

Bulk bag discharge systems are highly efficient methods designed to hold and transport dry bulk materials in a safe and efficient manner. If you have any questions, please contact us today!

A flexible fabric industrial container called a bulk bag discharge is used for storing and moving dry, flowable goods like plastic granules. The user can transfer the contents of any big bag or super sack to a conveyor, mixer, silo, or other piece of machinery using big bag emptying stations.

Bulk Bag Discharge

Bulk Bag Discharges may also be referred to as a jumbo, super sack, big bags, or big bag unloaders, as well as flexible intermediate bulk containers (FIBC).

A flexible fabric industrial container called a bulk bag discharge is used for storing and moving dry, flowable goods like plastic granules. The user can transfer the contents of any big bag or super sack to a conveyor, mixer, silo, or other piece of machinery using big bag emptying stations.

Big bag unloading stations offer steady and secure big-bag discharge. Additionally, they stop any dangerous dust from dispersing into the surrounding area. Normally, it can carry 500 to 2000 kg of flowable goods.

There are seven different types of bulk bag discharges.

Plain bottom

Discharge spout

Conical discharge spout

Discharge spout with flap

Duffle bottom

Diaper bottom

Iris closure

 1. Plain bottom:

A flat-bottom bulk bag or plain base is another name for a FIBC without a spout. It is a cost-effective choice, but it can only be applied once. You must cut open the bottom of the container to discharge the product.

These FIBCs are typically used in processes where discharge is not required or where quick discharge without bag reusing is required.

2.Discharge spout:

 At the base of the bulk bag, the discharge spout is sealed off until you're ready to release the product. Because it can be regulated directly and doesn't damage the bag as it releases the substance, the spout is a fantastic technique to discharge product. The spout's size falls between 14 inches in diameter and 18 inches in length, but you can easily adjust the dimensions to suit your needs.

3. Conical discharge spout:

Use a conical discharge spout to make sure the whole contents of the bag are discharged. Material building up in the bag's corners is a typical problem with regular FIBCs.

Customers must shake the bulk bags with normal discharge options in order to remove all the material. Material flows freely from the bottom of the bulk bag via a conical discharge spout, leaving no product in the corners.

4.Discharge spout with flap:

 You can choose a discharge spout with a flap, also known as a "sanitary flap," in order to cover the entire bottom surface of the bag for cleanliness. The flap is linked to the spout so that it can act as an access door.

5.Duffle Bottom:

 A duffle bag bottom enables quick and simple emptying of the bag's entire contents. The entire bottom of the bag opens to release stuff that doesn't flow freely or clumps together over time; it is primarily used for bulk material.

Customers safeguard the product during storage and transportation by securing the bottom of the bag with a polypropylene tie that may also include a perimeter closure. Some bulk bags with a duffle bottom and a flap safeguard the bag until it is discharged.

 6.Diaper bottom:

"Full drop bottom" or diaper bottom bags use a flat piece of fabric attached to one side of the FIBC. You can release the full bottom of the bag by tying the flap to the other side of the bag.

Diaper-bottom bulk bags are unique when you want a simple discharge solution that does not need you to slice the bag open, like with plain-bottom bags.

7.Iris closure:

An iris bottom gives you a technique to control the flow of material using an iris valve when you don't require a fixed connection. The valve, which you subsequently fasten around the discharge spout, is pulled through by the discharge spout.

As soon as the valve is progressively opened, the material begins to discharge, and you may stop any uncontrolled explosions, minimizing the spread of dust during product flow throughout your plant area.

Advantages of Discharges in Bulk Bags

1. Bulk bag dischargers can significantly enhance convenience, safety, and cleanliness while removing the drawbacks of outdated designs. It offers a space free of dust.

2. A bag unloader eliminates product loss, product contamination, and dust emissions. The safe and hygienic discharge of harmful materials, pharmaceuticals, and food additives is possible in a number of novel ways.

3. Stainless steel and carbon steel designs for bulk bag discharges are strong, long-lasting, and offer a long-lasting solution for unloading bulk materials. So durable materials are ensured by quality.

4. The bulk bag unloader handles the heavy lifting, allowing operators to load, tie, untie, and remove bags with ease without having to stoop or bend over awkwardly. Additionally, unloaders have control panels that are user-friendly and intuitive for the operator.

5. Jumbo bag discharge systems are intended to enhance hygienic conditions. The demand on resources is lessened.

About Stratgem

Stratgem has a bag massager that uses electro-pneumatically driven massaging plates to massage and discharge items that are difficult to flow, including cohesive powders, and to speed up the rate at which materials are released from large bags.

Different big bag unloader types were created by Stratgem and our technical partner Ingredient Batching System, UK, based on varied product characteristics.

We offer all of our customer’s high-quality products, so you can count on us.