#abrasivemedia

From: dustless blasting machine

Cut Wire Shot

The cut wire is very aggressive and therefore quite effective in heavy-duty operations, but wear more on wheel blast machine parts. Conditioned steel cut wire is used in shot peening applications where a high carbon steel shot doesn’t provide a stable enough operation mix. Stainless steel cut wire is used for cleaning and peening purposes where ferrous contamination can’t be tolerated. It produces a very shiny surface, maintains its shape longer then cast abrasives and it produces a dust-free surface. Stainless steel cut wire is available as a cut or modified. Aluminum cut wire shot is used for the blast cleaning, surface finishing, and deburring of mainly aluminum castings and forgings. It is very durable and leaves no ferrous residue on the substrate.

Advantages of Cut Wire Shot

Consistency.

Resistance to fracture.

Cycle time.

Durability.

Lower surface contamination.

Applications of Cut Wire Shots

Prevents ferrous contamination when blasting or peening stainless steel, titanium, aluminum, or other non-ferrous work objects.

Cleaning aluminum or other non-ferrous castings that require a brighter finish while still removing parting lines or other blemishes.

Preparing aluminum for paint and on aluminum die castings for deflashing and finishing.

Primarily to clean or peen parts and components where conductivity is important and cannot be interfered with; for paint removal on electrical components and tooling.

Industrial Uses

Automotive Industry.

Aerospace Industry.

Medical Industry.

Shipping Industry.

From: dustless blasting machine

Copper slag

Copper slag is a byproduct of copper extraction by the process of smelting. It is used an abrasive media because it gives faster blast cleaning speed and provides low dust level as compared to other abrasive media.

Copper slag is a by-product of copper extraction. During the smelting process for copper extraction, impurities become slag which is separated for further industrial use. Copper slag mostly contains iron oxides and silicon. The copper slag has a fine, binding agent that holds the larger particles and improves the properties of the concrete. It also works as a form of recycling product.

Copper slag is used as a blasting media for surface cleaning of metal and other mechanical devices which help to clean and shape the surface of the metal. In copper slag blasting, the quality of copper slag is used to enhance the quality. Granulated copper slag blasting is used in heavy machines to remove thick and tough dust and corrosion. Copper slag blasting is well known for its excellent finishing, smooth edge, and cleaning. Copper slag has bulk density and angular shape due to which it provides fast cutting action and increase production rates.  The hardness and high density of copper slug provide high resistance to fracture with very low dust formation during the Sandblasting operation. Copper slug blasting gives faster blast cleaning speed as compared to other abrasives.

This material also has some limitations that one should be aware of while using it for any application.

Application of Copper Slag

Copper slag is generally used for surface blasting operation. it is used as a blasting media for blasting purposes. In this process, a stream of abrasive is propelled at the workpiece.

Copper slag used as an abrasive media causes less harm to workers and the working environment as compared to other abrasive media or sand. It helps in maintaining the most rigid health and ecological standards also.

Copper slag can also be used for construction purposes too. It helps in replacing the use of other primary materials.

Features of Copper Slag

Recyclable

High cleaning speed

Low dust level

Low abrasive consumption

From: dustless blasting machine

Aluminum Oxide

Aluminum oxide has excellent mechanical, chemical, and thermal qualities which makes it a perfect choice for using as an abrasive media for blasting operations in many industries.

Aluminum oxide is an inert, odorless, white amorphous material that is often used for industrial applications due to excellent properties. Aluminum oxide can be used as an abrasive blast media because of its properties of being highly efficient and highly reusable.  Aluminum oxide is harder than most of the other blast media. It helps in cleaning of reshaping the mechanical devices much quickly.

Aluminum oxide is widely used in Sand Blasting machine operations as an abrasive medium due to its cost, longevity, and hardness. It helps in cutting even the hardest materials and sintered carbides. Also, aluminum oxide is cost-effective and efficient media for other operations like; tumbling, surface finishing, cleaning. Aluminum oxide gives fast cutting action which helps in minimizing damage to materials by eliminating stresses on the surface caused by heavy media.

Features of Aluminum Oxide

Fast cutting action.

Highly durable.

Reusable.

Long-lasting and lighter.

Harder.

Aluminum Oxide Applications

Paint stripping.

Abrasion resistance.

Slurry polishing.

Wear resistance.

Grinding.

Paint filler.

Surface preparation before welding and metalizing.

Aluminum oxides are of an angular shape and have high hardness. It is an aggressive abrasive blasting media which is suitable for both ferrous and non-ferrous substrates.

Aluminum Oxide Manufacturer

From: dustless blasting machine

Steel grits are used as an abrasive blast media. Blasting with steel abrasive is an important operation of metal production. Steel grit is most commonly used for industrial applications to meet different requirements. Steel grit produces an etching on a metal surface for better coatings.

Steel Grit Properties

Steel grit is angular in nature. Also, it is proven to be ideal in removing contaminants from mechanical devices. The most common use of steel grit is removing mill scale and different degrees of coatings from the surface. Here, the larger numbers of grit provide a smaller size of the actual particle of blast media. Those smaller particles create a smaller blast profile and larger particles create a deeper blast profile. Steel grit abrasives can be used multiple times before they need for replacing grit occurs. This property of grit steel allows it to be used for approximately 150 to 200 times.  

Applications of Steel Grits

Rail car reconditioning

Removal of flashing

Blasting bridges

Forging industry

Metal parts applications

Steel grit is characterized due to its angular shape which results in deeper cuts in blast applications. Steel grit also offers recyclability. The bulk density of steel grit is very high and appropriate equipment must be used to convey it.

Operations involving steel grit are able to tolerate a level of ferrous and non-ferrous residue on the workpiece. It leaves ferrous contamination when breaking down on the parts which are blasted. Steel grits are a commonly chosen material in wheel blast equipment and perfectly outfitted blast room due to their durability.

Manufacturers of Steel Grit

From: dustless blasting machine

Steel Shots

Steel shots help in removing contamination from mechanical surfaces and provide an excellent surface that is free of defects. Steel shots are used to get a perfect surface profile so that the surface can be prepared for further operations. It also helps in many other surface treatment processes like; cleaning, descaling, and debugging.

Product Details:

Carbon C-0.80-1.20%

Phosphorous P-Max. 0.04%

Sulphur S-Max. 0.04%

Specific weight approximately-7.5 kg/㎤

Hardness-40-51 HRC

Steel Shots

Steel shots are solid spherical balls of steel with a crystalline structure which are used as a shot blasting material. Steel shots have a uniform structure and provide optimum resilience and resistance to fatigue. Also, they are angular in shape and have abrasion resistance quality. They go under a unique casting and segregation process for the perfect shape. Steel shots are used a shot blasting abrasive media.

Steel shots are generally produced by the atomizing process of molten steel. They are widely used in the metalworking industries for various shot blasting applications as an abrasive media due to its non-abrasive process; steel shots produces less dust.

Applications of steel shots

Ferrous and non-ferrous foundries

Steel mills

Coating

Forge shops

Metal fabrications

Sand removal

Metal surface preparation

Advantages of steel shots

Durability

Economic

Recyclable

Provide a completely clean surface

Wheel blast and air powdered system both can be used

Steel shots give an ideal choice for using in the operation of shot blasting due to being available in different sizes and varieties. Steel shots are robust and durable in nature, so they are considered to be the most economical abrasive media. For accelerating steel shot, both wheel blast and air powdered systems are used. A larger steel shot helps in cleaning the rougher surface aggressively. Mostly steel shots are used to overcome condensate strength to torque or loading metal parts such as heavy-duty spring, crankshafts, engine turbine blade. So, basically, steel shots are used for the steel shot blasting process in which bombardment at a material surface occurs with high velocity by using a sandblasting nozzle. This can be done through a rotational nozzle or a wheel.

Supplier of Steel Shots