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@sncesolidbiofuel

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How does a Biomass Plant Work? Know more about SNCE Solid Biofuel
Ø LOW-COST SETUP WITH HIGH EFFICIENCY
Ø ENERGY GENERATION OUT OF WASTE
Ø SUBSTITUTE TO COAL
About Sai Non-Conventional Energy:
Sai Non-Conventional Energy (SNCE) as a business and an innovator, has the power to make a big difference in our world. All we cater is to help businesses manage their fuel sources and fuel alternatives thoughtfully and wisely. But it is not that easy to find sustainable solutions. This is why, for over a decade, we at SNCE are working relentlessly to deliver leading-edge products that help businesses handle our systems and resources responsibly. We promise to keep building bigger and better solutions. Let's make a difference together!
Our VISION
SNCE manufactures technologies that provide sustainable growth and benefit everyone. We believe in creating Innovative technologies that can help to turn India's vast potential into reality. We aim to Shape the Future and move Societies towards Reliable, Sustainable, and Green energy.
Our MISSION
We at SNCE, build and provide products, services, and solutions of the highest quality and deliver more value to our customers. This eventually helps us build trust with our customers and we are grateful for their respect and loyalty. Our mission is to sustainably live with the coexistence of our Nature.
Conversion of Biomass to biofuels:
How does bioenergy work?
Industries such as agriculture and forestry, municipalities, universities, food processors, hospitals, and medical centers generate billions of tons of waste.
Biomass is the organic by-product left over from plants, animals, and waste from organic sources such as garbage, wood, crops, landfill gas, and alcohol fuel. During combustion, the chemical energy of biomass is released as heat, converted into biofuels and biogases, and ultimately into usable energy such as fuel, electricity, and heat.
The primary process of biomass energy or bioenergy has to do with photosynthesis. Plants contain chlorophyll, which absorbs carbon dioxide from the atmosphere and water from the soil. When animals eat plants, some of this energy is transferred. We call it renewable energy because carbon dioxide and water are released into the atmosphere and used to grow more plants and crops to restart the cycle.
Studies have proven that using biomass as an energy source has several advantages over using fossil fuels and can reduce greenhouse gas emissions. For it to be produced, organic material must go through a biomass conversion process, which has several routes.
As we all know, burning fossil fuels releases carbon from underground reservoirs that would have been trapped for millions of years if left alone. Switching from fossil fuels to energy from biomass, therefore, seemed like an obvious way to save nature and the planet in a sustainable way.
Various biomass feedstocks can be collected and used to produce a broad range of commodities including biofuels, chemicals, animal foods, energy generation products, and other consumer products through several conversion processes using a variety of technologies.
SNCE manufactures biomass-converting biofuel machines. Below mentioned are some machines/equipment/setups:
➔ SILO CUM CONVEYOR SYSTEM FOR BIOMASS
● SILO for Biomass storage
● Input feed to Drum Dryer / Hammer Mill & Pellet / Briquette Machine.
➔ INERT SEPARATION SYSTEM
➔ WOOD CHIPPER
● Wood Chipper Drum
● Wood Chipper Disc Type
● Rotary Drum Chipper
➔ BIOMASS ROTARY DRUM DRYER
● Biomass Rotary Drum Dryer
· Single Pass with Furnace, Dust Collection, ID fan, FD Fan & Material Movement
· Three Pass with Furnace, Dust Collection, ID fan, FD Fan & Material Movement
· Jet Dryer Three Pass with Furnace, Dust Collection, ID fan, FD Fan & Material Movement
· Vertical Gravity Dryer
● Hot air Generator/ Furnace with Spark & Fire Arresting System.
● FD Fan with Motor & Starter
● Cyclone System with Airlock Motor/Dust Rack
● Induced draft fan with motor & suitable starter/VFD System
➔ HAMMER MILL SYSTEM
● Hammer Mill
● Dust Collection Cyclone photo with Air Lock & Dust Collector
➔ SCREW CONVEYOR
● Screw Type Conveyor for feeding biomass to hammer mill
● Briquette machine
➔ BELT/BUCKET CONVEYOR
➔ AIR CONVEYOR
➔ BRIQUETTE PLANT SETUP FOR 80/90/100 MM DIAMETER BRIQUETTE
➔ PELLET PLANT SETUP FOR 8-32MM PELLET DIAMETER BRIQUETTE. (ROUND OR SQUARE)
➔ SCREW TYPE BRIQUETTE MACHINE SETUP FOR 35MM TO 50MM WITH CENTRE HOLE
➔ ADD-ON & AUTOMATION
● Complete System Automation & Plant Integration
● All required Electrical Services
● Input & Output Product Quality Control Equipment
Industries we have been serving:
· REFRACTORY INDUSTRIES
· AQUACULTURE
· MEDICAL
· GASIFIER SYSTEM APPLICATION
· CERAMIC INDUSTRIES
· MILK PLANT
· VEGETABLE OIL PLANTS
· SPINNING MILL
· LEATHER INDUSTRIES
· RUBBER INDUSTRIES
· SOLVENT EXTRACTION PLANT
· DYEING UNITS
· FOOD PROCESSING INDUSTRIES
· TEXTILE UNIT
· LAMINATION INDUSTRIES
SNCE have satisfactorily served various industries to build a sustainable environment and help scale their business. We provide high-efficiency low-cost biomass plant setups and types of equipment like biomass briquette/pellet systems, rotary drum dryers, hammer mills, etc.
If you have any queries, feel free to contact Sai Non-Conventional Energy
Contact number: +91 9923540893 /+91 8329016029
Email us at: [email protected] / [email protected]
Briquette Plant Setup, Machine, Equipment & Applications - Bagasse/Sawdust/Husk to Briquette
What is biomass briquette?
Biomass briquettes, mostly made of green waste and other organic materials, are commonly used for electricity generation, heat generation, and generating cooking fuel. These compressed briquette compounds have various organic materials, including rice husk, bagasse, ground nut shells, municipal solid waste, and agricultural waste. The composition of the briquettes varies from area to area due to the availability of raw materials we can get. The raw materials are gathered and compressed into briquettes to burn longer and make transportation of the goods easier.
Every year, almost millions of tons of agricultural waste are generated from organic materials or biomass as we call it. Briquettes are one form of clean energy. Biomass Briquetting is the process of converting low bulk density biomass into high-density and energy-concentrated fuel briquettes like the conversion of bagasse to briquette.
Briquettes are more sustainable and energy-efficient and could reduce the pressure on forests and lower pollution levels in urban areas. This is possible when more people start using them.
Biomass briquettes are environment-friendly, entirely and easily renewable to implement. They can be used to generate energy for boiling water, to create steam energy, propel turbines for electricity and even heat homes and businesses. Can be considered an effective source of renewable energy because they are:
· Pollution free as there is no sulphur or any fly ash during the burning process.
· Consistent high burning efficiency due to its low moisture content.
· Easy for its transportation, and feeding process due to its unique shape.
· Combustion is more uniform when compared to other coal.
· Demandable in the market due to the high rise in fossil fuels price.
What is a briquette system?
There are different types of briquette machines with different working techniques and principles as they work under different pressures. It also depends on the suitable raw materials used. The briquette system can deal with all types of materials under suitable sizes and moisture content present.
SNCE manufactures good quality high-efficient low cost briquette machines like Piston Type Biomass Briquette machines and Screw type briquette machines.
BRIQUETTE PLANT SETUP FOR 80/90/100 MM DIAMETER BRIQUETTE
Ø Piston Type Biomass Briquette Machine: Briquette size 8 mm (Pellet) to 90 mm (Briquette).
The piston or plunger drives the ram to reciprocate in the forming sleeve to generate a pressure creating force which helps to form the material into briquettes. The piston-type briquette machine uses the rotary power of the mechanical device or the thrust of the hydraulic cylinder (using water pressure) to rotate the piston or plunger.
Capacity:
· Quantity output 1.2 tons per hour to 2 tons per hour
· Power 65Kw to 120Kw
· Raw Material type
o Rice Husk
o Bagasse
o Saw Dust
o Soya Husk
o Cotton Stalk
o RDF
· Raw Material Size: 4 to 10 mm
· Moisture of Material: Less than 15%
· Dual Feed Mechanism
· Dual Belt Power Drive to Machine
· VFD control material feed for optimum output
· Supplied with Input screw/ Belt Conveyor
· Single Control Panel & Integration
SCREW TYPE BRIQUETTE MACHINE SETUP FOR 35MM TO 50MM WITH CENTRE HOLE
Ø Screw type briquette machine set up for 35mm to 50mm with Centre hole
The screw-type briquette machine employs an auger to press the raw material, and depending on the substance, it can be decided whether to use a heating system or not. For those briquettes that work with materials including lignin, which is always present in biomass, the heating system has a specific design. When using a screw-style briquette machine, binders are always required.
Capacity:
· Raw Material: Rice Husk, Bagasse, Saw dust, Soya Husk, cotton stock
· Briquette size 25mm & 50mm
· Quantity Output 250 Kg per hour and 500 kg per hour. (Depend on size & moisture of material)
· Power: 15 KW to 22 KW
· Moisture of Raw Material should be less than 15% Single thru pass system. Simple and easy operation.
SNCE have satisfactorily served various industries to build a sustainable environment and help scale their business. We provide high-efficiency low-cost biomass plant setups and types of equipment like biomass briquette/pellet systems, rotary drum dryer, hammer mill, etc.
If you have any queries, feel free to contact Sai Non-Conventional Energy
Contact number: -+91 9923540893, +91 8329016029
Email us on: [email protected]
Pellet Plant Setup, Machine, Equipment & Applications - Bagasse/Sawdust/Husk to Pellet
What is a Biomass Pellet?
Biomass pellets are a kind of biofuel resource. Biofuels or biomass energy refer to renewable energy sources such as solar energy, and wind energy, which produce heat or electricity for human life and pose little harm to the environment.
Biomass pellets are a common type of biomass fuel, made from wood waste, agricultural biomass, commercial grass, and forestry waste. In addition to transportation and storage savings, biomass pelletizing allows for simple and cost-effective processing. The regular shape and small size of the biomass pellets allow automatic feeding with very fine calibration. High-density pellets also allow for compact storage and efficient transport over long distances. Pellets are very dense and can be produced with low moisture, so they can be burned with very high combustion efficiency.
Pellets are used for residential heating in pellet stoves and boilers, and to generate heat, steam, and electricity in service industries, manufacturing factories, and power generation.
How are Pellets made?
Unlike a conventional wood stove that burns firewood, a pellet stove uses wood pellets as fuel. These pellets are made from lumber by-products such as sawdust and wood chips, which would otherwise end up as waste. Pellets burn more efficiently and more cleanly than wood and produce very little air pollution.
Pellets are made from a variety of raw materials: sawdust, wood chips, wood shavings, small logs, and even scraps of wood left over from furniture and other manufacturing. These different types of lumber by-products first have to be reduced to the same size and consistency. Therefore, the first step is a huge grinding machine.
SNCE provides these grinding machines which convert the raw material into finely ground material (example-sawdust to pellet) which further make pellets
WOOD CHIPPER - Wood Chipper Drum
· Wood diameter - 50 to 600mm
· Power - 50 to 250 KW
· Chipping Capacity - 2 to 15 tons per hour
· Chip size - 6 to 20 mm
· Moisture - 10 to 40%
· Available fitted with I/P & O/P conveyor speed control system
Wood Chipper Disc Type
· Wood diameter - 50 to 600mm
· Power - 25 to 400 KW
· Chipping Capacity - 2 to 30 tons per hour
· Chip Size - 8 to 25mm
· Moisture - 10 to 40%
· Available Fitted with I/P & O/P conveyor speed control system
Rotary Drum Chipper
· Wood diameter - 25 to 400mm
· Power - 25 to 400 KW
· Chipping Capacity - 2 to 30 tons per hour
· Chip size - 3 to 10 mm
· Moisture - 10 to 50%
COTTON/SOYA/CORN/STRAW SHREDDER/PULVERIZER
Cotton Soya Shredder & Cotton Stalk, Soya Husk/ Rice Husk & Napier Grass Shredder
· Tractor / Motor driven
· Power 25 to 100Kw
· Shredding Capacity – 3 to 10 Tons per hour
· Shredding Size – 6 to 15mm
· Moisture – 10 to 40%
· Mobile/Stationary System
Inside this Grinding machine, mammoth steel hammers pulverize the raw material into uniform pieces. The raw material contains about 45 percent moisture, so it goes into a dryer to reduce the moisture level to between 11% and 12%. So, what was rough raw material has now been ground to a finer and dried state But, it's still not fine enough, so it goes into a mill, which processes it further until it's roughly the size of rice grains. A feed pipe transfers this wood fiber to a row of presses.
HAMMER MILL SYSTEM
Capacity
· Hammer Mill heavy-duty to convert Bagasse/ Biomass the o same size of maximum 6 to 8 mm
· Able to handle 2 to 6 tons of Biomass with 15% moisture
· Screen able to screen out fiber not to go to Briquette or pellet machine
· System comes fitted with pneumatic material collection mechanism
· Dust Collection Cyclone & airlock system
· Power - 70 kW to 150 kW
The moisture content of the fiber is critical. If it's too wet, the pellet press can risk clogging up. That's why each pellet press has a readout displaying the fiber moisture level. It's essential for the stability of the pellets that the moisture be at the ideal level. Excess moisture would eventually evaporate, breaking the pellets apart. So, to analyze the moisture content, a lab technician tests the sample.
A Pellet press is a large drum with perforated rollers inside. The rollers apply pressure as the drum rotates. This compresses the fiber by 400% and extrudes it outward through the holes. A knife slices the extruding fiber at programmed intervals, cutting it into lengths of about 1 & 2 tenths inches. The compression generates heat which draws out the tree sap still contained in the wood fiber. This app called lignin acts as an adhesive locking in the pellet shape. The journey from raw material to pellet is now complete.
The pellets however are a bit quite warm and sticky so they clump together. The solution is to keep pellets for about 15 minutes in a cooler. As the room temperature air blows through the pellets, cooling and drying the tacky lignin, all pellets properly separate from each other. And this is how pellets are made.
SNCE manufactures Pellet making machines/set-ups:
PELLET PLANT SETUP FOR 8-32MM PELLET DIAMETER BRIQUETTE (ROUND OR SQUARE)
· Pellet Machine with Material Conveyor 800 wide of 7-meter length
· Pellet Conveyor 500 wide of 4-meter length
Capacity:
o 1-6 Ton/Hour
o Power: 110 to 260 KW
o Pellet Size: 8 to 32mm
o Density: 0.6 to 1.2
· Pellet Machine- Electric Motor, Automatic lubrication system, Gear power drive
· Feeding And Discharge Conveyor, dust collection system
· Material 1/P size -3 to 6 mm
· Moisture less than 15%
· Suitable for - Bagasse, Rice Husk, Cotton Stalk, SawDust Shredded Biomass, and RDF (0.2 to 0.6 Density)
SNCE have satisfactorily served various industries to build a sustainable environment and help scale their business. We provide high-efficiency low-cost biomass plant setups and various types of equipment like biomass briquette/pellet systems, rotary drum dryers, hammer mills, etc.
If you have any queries, feel free to contact Sai Non-Conventional Energy
Contact number: +91 9923540893 / +91 8329016029
Email us at: [email protected] / [email protected]
What is Biomass Definition, Types, Usage, Advantages and more
What is Biomass?
Biomass is organic as it is composed of materials derived from living things like plants and animals. Plants, wood, and garbage are the most typical biomass resources used as energy sources. We refer to these as biomass feedstocks. A non-renewable energy source is also possible for biomass energy. The energy in biomass is firstly obtained from the sun through the process called photosynthesis where plants transform carbon dioxide and water into nutrients like carbohydrates.
Both direct and indirect methods can be used to convert the energy from biomass into a renewable source of energy. Combustion of biomass can provide heat and conversion of biomass to electricity. These both are considered direct methods, whereas conversion of biomass to biofuel is considered indirect.
Types of Biomass
Below mentioned are the types of Biomass feedstocks:
Energy crops:
Non-food crops known as "dedicated energy crops" can be grown on marginal land (areas unsuitable for growing conventional crops like corn and soybeans) particularly to produce biomass. Herbaceous and woody are the two broad categories into which these fall.
Crop residues(agricultural):
Examples of agricultural crop residues include rice straw, wheat straw, oat straw, barley straw, sorghum stubble, and maize stover (stalks, leaves, husks, and cobs).
Wood processing residues:
By-products and waste streams from the processing of wood are referred to as "wood processing residues" and have a substantial energy potential. For instance, the production of sawdust, bark, branches, and leaves or needles during the processing of wood for goods or pulp. The leftovers can then be used to create biofuels or other bioproducts.
The largest biomass energy source available today is still wood. Food crops, grassy and woody plants, forestry or agricultural wastes, oil-rich algae, and the organic portion of municipal and industrial wastes are some more sources.
Residues obtained from Forests
Forest biomass feedstocks come under two major categories:
1. Forest residues left after logging timber (including limbs, tops, and culled trees and tree components that would be otherwise unmerchantable) or
2. Whole-tree biomass is harvested explicitly for biomass. After logging, dead, diseased, malformed, and other unsaleable trees are frequently left in the forest.
While leaving enough behind to maintain optimal nutritional and hydrologic properties and offer habitat, this woody debris can be gathered for use in bioenergy.
Municipal waste:
MSW (municipal solid waste) resources include mixed commercial and residential debris, such as yard trimmings, paper and paperboard, plastics, rubber, leather, textiles, and food waste.
Wet waste:
• Commercial, institutional, and residential food wastes (specifically those recently disposed of in landfills);
• Organic-rich biosolids (that is treated sewage sludge from municipal wastewater);
• Manure slurries from concentrated livestock operations;
• Organic wastes from industrial operations; and
• Biogas is the gaseous product released from the decomposition of organic matter in the absence of oxygen. It is taken from any of the above feedstock streams.
Uses of Biomass
Biomass can be transformed into solid as well as liquid biofuel. Liquid is in the form of ethanol and biodiesel, making it the only renewable energy source that can do so. In nations like Sweden, Austria, and the United States, gasification is utilized to make biofuel, which is used to power automobiles.
Biomass containing high amounts of carbohydrates, such as sugar cane, wheat, or corn, is fermented to produce ethanol. Ethanol with vegetable which is recycled, or animal fat are combined to create biodiesel.
Biomass releases significant volumes of methane and carbon dioxide into the atmosphere when it rots or burns, whether naturally or as a result of human activity. Biomass, on the other hand, sequesters, or stores, its carbon content when it is burned. When biochar is reintroduced to the soil, it can keep absorbing carbon and create large underground carbon sinks, or stocks of sequestered carbon, which can result in lower carbon emissions and healthier soil.
The soil is also enriched by biochar. It is permeable because of its porous nature. And when it is mixed back into the soil, water and nutrients are retained by biochar.
Hydrogen may be chemically produced from biomass and utilized to produce power and fuel cars. Electricity is produced by stationary fuel cells in wilderness areas and other distant or remote locations.
Advantages of Biomass
Biomass is an important part of Earth’s carbon cycle. The carbon cycle is mainly the process by which carbon is exchanged between all layers of the Earth, that is the atmosphere, hydrosphere, biosphere, and lithosphere.
There are various stages in the carbon cycle. The amount of sunlight that reaches the Earth's atmosphere is regulated by carbon. It is exchanged through processes like photosynthesis, decay, respiration, and human activity. For instance, carbon that is absorbed by soil during an organism's decomposition may be recycled when a plant uses photosynthesis to release nutrients including carbon into the biosphere. Before being retrieved through natural or human activities, the decomposing organism could transform into peat, coal, or petroleum under the correct circumstances.
In contrast to fossil fuels, biomass comes from living organisms. The carbon present in biomass can continue to be exchanged in the carbon cycle.
Biomass is a clean, renewable source for energy production. Plant or algae biomass may regenerate quickly since it gets its initial energy through photosynthesis with the help of the sun. Municipal solid trash, trees, and crops are all readily available and may be managed responsibly.
When crops and trees are grown responsibly, they can reduce carbon emissions by absorbing carbon dioxide during respiration. The quantity of carbon reabsorbed during some bioenergy processes even exceeds the amount of carbon that is emitted during the production or use of fuel.
SNCE is mainly situated in Nashik, Maharashtra. We are service providers for machines like briquette system, pellet machines. We supply and export good quality machines as we are the manufacturers of biomass briquette systems, pellet machines and other biofuel generating systems. These machines use biomass to produce energy through biofuels.
Some of these biomass products are briquettes and pellets.
What are briquettes and pellets?
The process used to create ovoid pillow shaped charcoal briquettes from a range of biomass types is known as roller pressing. In a roller press, briquettes are made by feeding a mixture of charcoal and binder into the tangential pockets of two rollers.
Any one of the five main types of biomass such as industrial waste and co-products, food waste, agricultural leftovers, energy crops, and untreated lumber can be converted into pellets.

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