A Very MAD Blog

It started with The Smart Boy and refined to something truly useful with interest from real-world people with real-world applications. 

The goals of the project were to combine a range of tools to assist the creative process. It has potential as a product and as a business and I plan to pursue that. This project doesn't end with graduation.

What I would do different is focusing on one function at a time. That is the way we ended up doing it later in the project however before then we were mostly focusing on getting every feature working and iterating which took a lot more time and money that it could have. We also wasted time getting features working in a way that didn't work later in the project when we changed things such as the screen.

Sam was very helpful at keeping us on track and giving us new ideas on the design and materials.

Tayne also did some amazing work with the 3D designs and keeping up with my iterations on circuit size and shape for someone just starting out in 3D design.

We used a large variety of methodologies, skills, and techniques in both the design and the testing of our project. My skills in electronics, business, and team management came into hyperdrive with this project. I had to upskill very quickly to keep the project moving forward.

Team USys

Jeremy King (Electrical Engineering)

Samuel Marzuki (Team Management and R&D)

Tayne Bilyard (3D Fabrication and Design)

Me (Business, Embedded Systems, and Product Design)

Contents

Summary & Review  https://blog.epsilum.co.nz/post/188679026049/year-review-of-the-smart-wand-project

A variation of Smart Boy from Semester 1 https://blog.epsilum.co.nz/post/185627382539/prototype-v4

Week 1 - The Idea https://blog.epsilum.co.nz/post/187391821849/new-beginnings-week-1

Week 2 - Planning and Designing https://blog.epsilum.co.nz/post/187392192099/planning-and-designing-week-2

Week 3 - Its a Sonic https://blog.epsilum.co.nz/post/187392293959/its-a-sonic-week-3

Christchurch Airport Job - Did some testing of our idea in a real environment https://blog.epsilum.co.nz/post/187865782414/christchurch-airport-walkway

Week 4 - Making OLED Screens Work https://blog.epsilum.co.nz/post/187866204749/oleds-are-photo-shy-week-4 

Week 5 - Brand Story https://blog.epsilum.co.nz/post/187866358684/once-apon-a-time-week-5

Week 6 - More Business and meeting our mentor https://blog.epsilum.co.nz/post/187866452119/more-business-week-6

Week 7 - Heat Sensors https://blog.epsilum.co.nz/post/188643537649/i-tried-2-types-of-sensors-for-temperature-and

Week 8 - Business Practice https://blog.epsilum.co.nz/post/188642753219/we-also-compleated-and-submitted-our-business-plan

Semester Break - Holidays are a Lie! https://blog.epsilum.co.nz/post/188643617179/we-decided-to-added-laser-because-why-not-i-also

Week 9 - Testing The Waters https://blog.epsilum.co.nz/post/188643736579/this-week-we-tried-presenting-our-idea-to-an

Week 10 - XChallenge Finals https://blog.epsilum.co.nz/post/188644368144/xchallenge-finals-week-10

Week 11/12 - The Wand V2 https://blog.epsilum.co.nz/post/188644844714/the-wand-v2-week-11-12

Week 13 - Case, GUI, and Play Testing https://blog.epsilum.co.nz/post/188644996404/case-gui-and-play-testing-week-13

Week 14 - The Wand V3 Rapid Prototyping https://blog.epsilum.co.nz/post/188645282924/the-wand-v3-rapid-prototyping-week-14

Website Portfolio

Cardboard Layout

While I worked on a new circuit, Tayne worked on the new case. We were now more determined than ever to get The Wand finished. Time for Rapid Prototyping and focusing on getting one thing working at a time. 

I added a bigger screen first and got that working with a laser which ended up requiring a custom GUI and Driver mostly written from scratch. I tried several GUI libraries available on Github, However, none worked with my setup. I even tried uGUI which supports our hardware and the screen and seems perfect, however, it has to be written in a proprietary version of C which has no libraries for any of our other devices and circuits so I would need to learn how to use it and recode each library from scratch. This might be a good idea for the final product however, I don't have enough time. Therefore I decided to use my old code for each device and hardcode a GUI from scratch to support my screen as I thought it would be quicker than wasting any more time trying to save it.

The V3 Circuit is designed to have most parts modular and replaceable to make repairs easier and take less time/money. It is also wider and thinner with a bigger battery.

Tayne at over the week printed several cases that got closer and closer to perfect.

By the end of the week, we had almost succeeded when the final prints kept failing towards the end.

Step one for this week was to get some upgrades now that we have some funding from the XChallenge. This means some of our ‘would be nice’ features are actually feasible now. Such as a laser distance sensor. Here is the Exploded idea of the layout.

Tayne got back to designing a new case and after some much-needed sleep it was done.

The case is only missing a top and a spot for the distance sensor.

The last case was very bulky and the shape wasn't as good in reality as it was on paper. The design was also too bulky.

So back to the drawing board. We need the device to be smaller. This means more refinement and not adding things we don't need. Also changing the shape so the case can sit as close as possible to the internal components.

This week we pitched our idea to a panel of judges and an audience, finalised a prototype, made business connections, and got a lot of feedback.

We were in the final round of XChallenge and we were going against 8 other groups. 

This also counts as the first public launch of our idea. It was a ‘’ Venue, therefore, we have 6 months of Intelectual Property Protection from all attendees giving us the chance to give more aspects of our idea.

We printed our first case for the prototype, however, sadly it didn't quite fit. So it ended up being taped to keep sensitive parts safe.

The presentation went very well with some saying it was the best that night. We spoke to many people and had some give us contact details and arrange meetups. I was very happy to finish the presentation exactly on time and have the judges go overtime on questions. A lot of the questions, however, seemed stupid and I think us being the only technical idea had a part in that. 

Then the moment we were all waiting for, the results... We were announced at 3rd place!

AUT’s Post

https://www.facebook.com/autuni/posts/3040297029318080?__tn__=K-R

AUT Website

This week we tried presenting our idea to an audience for the first time in a business setting. The idea was very well received but it was obvious the pitch had a long way to go before the final pitch for the XChallenge Pitch night next week. We had a lot of positive feedback and questions. Now to refine it.

We decided to added laser because why not. I also added Battery power to the device and the power supply. I also got the buttons working.

I tried 2 types of sensors for temperature and researched another. A lot of multimeters support a K-Type thermocouple to measure temperature by directly placing a sensor to an object. This would not be hard for us to add however I decided adding a pyrometer (laser temperature) sensor would be more useful and the k-type could be a later addition.

Originally I had a dht11 sensor working which gives humidity and temperature of the room, useful, but, not as needed in electrical diagnostics. This will be used later, however.

The next step was using lasers. I am using a sensor known for its accuracy and ease of use with microprocessors in embedded systems. The added bonus is this sensor becomes more accurate with a known humidity reading and distance reading which we will be adding later.

We also compleated and submitted our business plan which required a lot of research and talking to people. I am very happy with our pitch and a big part of the improvements was from Jeremy. We will continue practising and refining the prototype over the break. 

I also got my photo of the XChallenge Wining for round One.

This week we met with Steve Corbet, our business mentor in AUT’s Business and Innovation department. He gave us very useful advice in going forward in the XChallenge and our business. He gave us a plan and we will meet up with him again before the final event on the 26th of September.

This week we focused more on the business side, first by compleating a Business Canvas and then we spent a full 9 to 5 day making a brand story with Story Tech. Here is our story after refinement.

We are μsys, a creative product design company focusing on reinventing traditional systems to be more efficient and ergonomic using the technology of today. With our skills in microsystems, we can solve these problems in a smaller and more convenient manner. We have a diverse and knowledgeable team passionate about optimising the lives of workers across all industries but starting in the industrial electrical sector.

We created USys for technically minded people in the industrial electrical sector who value safety, quality, and reliability. Because current diagnostic tools are inconvenient and lack ergonomics.

We strive to make our customers lives more efficient and stress-free. We want to revolutionise the current diagnostics markets by introducing new and different ways to solve problems using modern technology and ideas. USys is the team designing new ambitious products to be more practical and optimise the workplace.

Our customers benefit from smarter and more convenient technology that takes problems from a unique approach. There are better ways to resolve old problems more efficiently and in a more user-focused way for the modern age.

This week had its ups and downs... After getting most of the structure of the device done. 

I then got the OLED Screen working which was harder than I expected. Eventually, after a lot of trial and error, I found a protocol that worked. I went to take a photo of what I achieved to show my group, and I dropped my phone on the screen immediately destroying it. $45 down the drain. I went and got another one to solder in and this time being very careful when photographing it.

A project I have been working on with Perceptual Engineering is an interactive walkway to Christchurch International Airport Terminals from the new hotel and bus bay.

This project has been ongoing since the start of the year and it was amazing to see it in action in real life at the Airport as opposed to architectural drawings and designs.

The walkway has laser beam sensors that can measure the speed, position, and direction any person is going. This data can be fed to a computer and used to control the LED RGB lights all the way down the installation. Currently, we have made a shooting effect that is based on the users' speed and direction that shoots a colour down the arches.

I have learnt a lot on this project and applied a lot of my skills over multiple disciplines.

As I started on soldering parts to a board and getting a feel for the layout I had a realization, its a device that fits in your pocket, does everything, and you wave arround. Its a sonic screwdriver!

And here is where my work got to before noticing.

Later we moved to discussing how a case might look and how we were goinng to fit batteries. Flat lithium cells or round?...

We have gone down to two members working on this, Sam and I. Sam will focus on R&D and management of tasks like last semester.

We spent this week sketching out how we want to structure our time and deadlines. We decided to get the device and business mostly planned out by the middle of the semester to give us time to test it with people and potentially manufacture a MVP.

Here is a sketch of the original idea.

I also started improving my 3d design and printing ability. I made some new product hooks for Jaycar and a lot of small gifts for people. The most interesting thing I made would be a lithophane which is a photograph that you can see when held to light.