#metalmaster

Latest update on https://www.tokentools.com.au/pulse-mig-tig-welder-aluminium-projects-home/

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Recently Andrew (T) provided feedback on his experience using the Metalmaster Pulse 250P Mig Welder and Elite 215 AC DC Pulse Tig Welder. Andrew shared images of his impressive projects.

“Just a bit of feedback for you guys. I just recently finished this 7.5 mtr Alloy boat Trailer using the 250 Pulse mig and 215 Elite tig. I’m happy to say both did a fantastic job I have been using these machines for a while now with no issues whatsoever, the tig has built dog crates boat canopies water tanks quad bike accessories in both Alloy and stainlesss steel. The mig did take a little while to fine tune but when I did what a powerful little machine that is, happy to say it’s equal to some very expensive brand names I use on a daily basis.

All the best guys (tig brush hey might have to get me one of those)”

Thanks Andrew for the awesome pics and good luck on your future projects of which we are sure there will be plenty.

Aluminium Boat Trailer Built With Metalmaster 250P Pulse Mig Welder and Metalmaster ELITE 215 AC DC Tig Welder Plasma Cutter

  An impressive trailer that gave Andrew great satisfaction during and after the build.

              DIY Aluminium Dog Box welded with Metalmaster MIG250P Pulse MIG Welder ans Metalmaster Elite 215 AC/DC Tig

Latest update on https://www.tokentools.com.au/ac-dc-tig-welders-aluminium-sale-welding-australia/

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The ALUSYNC (Alu as in  aluminium and Sync and in Synchronise) AC DC Tig model range has received it’s latest tech upgrade and transitioned into the must have welder for 2017. We are constantly assessing the feedback of our customers and user voice is a powerful tool for driving innovation. We wanted to continue with our direction of SMT digital architecture for the brains end of the welding range, just like we did years ago in the Alupulse 210 Pro and Metalmaster 215 Elite Digital Welder, but we did not want to give up the gentle control available from panel mounted knobs, nor the appeal of single glance settings recognition that can only be achieved with knobs. The solution of course was to hack both concepts together and incorporate analogue to digital converters that enable the best of both worlds.

Alusync 215 ACDC Tig welding machine features the following features.

  Australian 5 Year Parts and Labour Warranty

AC Waveform for Tig Welding Aluminium and It’s Alloys

DC Waveform for Tig Welding Steel, Stainless Steel, other Metals

Built In 50 Amp Plasma Cutter

Full Function AC/DC Tig Welder to 210 Amps

Stick Welder to 170 Amps

IGBT Transistors Used For All Welding Inverter Sections

Over Current & Over  Temperature Protection

Digital Microprocessor Control

High Duty Cycle 60% at 210 Amps

Fan on Demand – Fan activates to cool welding power source as required

Rear Mounted Female Panel Socket For Tig Water Coolers

Clear Control Panel Cover That Flips Down To Protect Knobs

Pre & Post Flow

Up and Down Slope

Start Amps and Crater Amps

High and Low Pulse Welding Modes

Arc Force For MMA Stick Welding

AC Frequency and AC Balance Control

Digital Mode Selection Via Push Button Membrane Switches

15 Amp Plug with 2 Metre (3 x 2.5mm) Input Supply Cable

HF Bush Button Ignition For Tig Welding Modes

    The Alusync 215 AC DC Inverter Tig Welding Machine uses a high frequency ignition module to create the ionised gas path required to initiate the Tig welding arc. In order to facilitate an easy ignition cycle the start amps setting may be used to set a momentary amperage applied when the Tig tungsten electrode first ignites, similar to a hot start. The purpose is to heat the tungsten and ionise more shielding gas to provide stable arc ignition after which the arc power level either up slopes to the preset welding amperage or follows the input as set by the Tig foot control.

A clear plastic front cover has been added along with a new front end allowing even greater protection to the potentiometers. The digital amps display has been increased in size and all switches are bush button toggles allowing greater life expectancy than traditional throw type mechanisms.

Cooling is still taken care of by the large capacity high volume fan however a Fan On Demand (FOD) system handles the operation of the fan which results in a cleaner machine do to reduce particle intake when not welding. Other benefits are a quieter workshop in between welds.

AC welding frequency is available between 20 Hz and 250Hz with AC balance control values between 10% and 90% for cleaning of aluminium oxide layer. Pulse welding is available for both AC and DC Tig waveforms and the frequency range is 0.5Hz to 25Hz for low range jumping to 25Hz to 250Hz for high range.

When AC Tig welding aluminium at high amperage a Tig water cooler may be added as an option, we have included an IEC C14 socket on the rear panel to allow easy interfacing and synchronous switching, in other words, turn on the welder and the water cooler activates also.

The built in 50 amp plasma cutter offers 10 amps more power than the previous model which increases cutting capacity by 25%.

Silky smooth stick welding up to 170 amps thanks to the IGBT inverter core and ripple filtration achieved by the copper choke reducing the amount of AC ripple from the rectified output of the inverter providing near perfect DC current.

Latest update on http://www.tokentools.com.au/metalmaster-250p-pulse-mig-welder-tokentools/

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The staff at Tokentools have been working diligently to release our 250 Amp Pulse Mig Welder before Chrissy. After months of testing and program tweaks we are pleased to announce launch date is Monday 17th November 2014.

Metalmaster 250P pulse mig welder by Tokentools P/L Australia

Pulse MIG welding has been simplified by allowing the operator quick access to the most recent setting so micro adjustments may be made on the fly. Different from standard MIG welding, the pulse feature allows two voltage characteristics, a ratio between them and a rate of repetition.

Peak Volts – The upper voltage that is used to provide penetration.

Base Volts – The lower voltage that is used to maintain the arc whilst allowing the material to cool.

Pulse Ratio – The amount of ratio of pulse vs base. Increasing this value gives more pulse / heat.

Pulse Frequency – The repetition rate of the pulse cycle. A value of 10Hz will provide 10 pulses per second.

Pulsed MIG welding can be used for joining both thick and thin sections of aluminium. During the pulse weld process on thicker material, a cooler weld puddle is formed when compared to the traditional spray transfer process, making it usable in all positions.

A front view of the Metalmaster 250P pulse mig welding machine

Thinner sections of aluminum benefit by the reduced risk of burn-through and warping by controlling the heat input very accurately. This control often allows for the use a larger diameter wire up to 1.2mm, which increases the rate of wire deposition and productivity. The welding operator can lay more weld metal into the joint imuch faster all without adding excessive amounts of heat. Pulsed MIG welding can also allow for faster wire feed and travel speeds, again increasing productivity, while simultaneously turning down the heat input leading to decreased residual stress and distortion.

For Tig welding processes simply connect the supplied TIG torch and press the push button trigger to activate the power output along with shielding gas, you are then ready to perform smooth lift arc TIG welding operations. When the operator touches the tungsten electrode to the workpiece the output current is reduced to only a few amps and this process avoids tungsten stick, the unfortunate result that occurs when Tig welding with a standard stick welder.Upon lifting the tungsten electrode away from the workpiece, the 32 bit microprocessor rapidly reacts and increases the current within milliseconds thereby establishing a strong Tig welding arc. The arc is further manipulated based on Tig mode, either standard or pulse. As with the Pulse MIG welding process, Pulse TIG welding provides a similar benefit for thick and thin material sections.

Huge MMA stick welding capacity is available and at 200 Amps DC, puts this 26 kilogram welding power source in the same league as Granpah’s 300 kilo, 280 Amp buzz box AC arc welder. With arc force, hot start amps and hot start time, benefit from 21st century features with the confidence of owning a product backed by an industry leading 5 year warranty.

A close up inspection of the front panel of our Metalmaster Pulse Mig Welder model 250p

Latest update on http://www.tokentools.com.au/metalmaster-welders-launched-tokentools-metalmaster-welders/

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Today we launch our latest project codenamed “Everlasting Gobstopper”. Our newly engineered  inverter welders bearing the trademark of Metalmaster provide an abundance of features that can only be summarised as “Awesome fully configurable MOFO welding power source”

Tokentools Metalmaster ACDC Tig welder

The new range is divided into two groups, the Alupulse Pro 210, Alupulse Pro 250 and Alupulse Pro 315. These machines have high bandwidth AC/DC Tig welding, Pulsing, AC + DC Hybrid Wave, VRD and much more. The variant to the Pro series is the Elite range that features a Pilot Arc Plasma Cutter also. These machines are known as the Elite 215 and Elite 256 that contain a 50 and 60 amp plasma cutter respectively.

As is the norm with Tokentools welders that have been proven in Australia for over a decade now and maintain a brand reputation that shames so many, the Metalmaster Pro and Elite models also feature a 5 year parts and labour warranty. Using reliable IGBT power pack components and intelligent control technologies from NEC and Infineon, the Metalmaster products offer low entry cost and extensive features in a market dominated by miserly equipped & cheaply built alternatives.